Robotic Welding Fume Extraction Dust Removal System
- Motor Power: 1/2.2kw
- Air Volume: 250~700/250~1500m³/h
- Pressure: 10000~3000/5000~800Pa
- Filtration Accuracy: 0.3μm, 99.9%
- Suction Hose: Ф40mm with nozzle
- Cleaning Mode: automatic pulse jet cleaning
Parameters of PK Series Mobile Robotic Welding Fume Extraction
PK series mobile high negative pressure robotic welding fume extraction has a reasonable structure design, and the lightweight body allows the operator to move it at will. The turning on and off of the equipment can be remotely controlled through the I/O port. With the functions of frequency conversion and speed regulation, the suction air volume can be adjusted according to the size ofthe welding current to achieve an ideal dust removal effect.
A vacuum port is reserved on the left and right sides of the purifier, and various professional vacuum ports,environmentalprotection welding guns or suction masks can be connected through a hose. It can also be matched with a customized suction port through a hose, which is used for fume purification by a manipulator or a special welding machine. The dust suction port is directly fixed on the welding gun and moves with the welding gun to absorb smoke and dust. It can also be used in hand-held grinding, cutting and other working conditions.
| Product model | MLWF70 | MLWF150-H | |
| Power | 1kw | 2.2kw | |
| Working Voltage | 220v/50Hz 1P | 220v/50Hz 1P | |
| Air volume | 250-700m³/h | 250-1500m³/h | |
| Pressure | 10000~3000Pa | 5000~800Pa | |
| Filter accuracy | 0.3μm | 0.3μm | |
| Filter material | Imported flame-retardant PTFE coated polyester fiber | ||
| Cleaning Mode | Automatic pulse jet cleaning | ||
| Filter area | 11m² | 20m² | |
| Noise | 72dBA | 72dBA | |
| Dimensions | 570*530*1500mm | 810*785*1560mm | |
| Weight | 110Kg | 180Kg | |
Features of PK Series Industrial Welding Fume Extrator System
Potentiometer
Self-adjustment of airflow size according to demand..
Brushless DC motor
The fan speed is adjusted by a potentiometer, and the wind speed is set reasonably according to the welding current.
IO linkage port
Can interact with the robot online, synchronize the robot start and stop, no manual operation required
Pressure Gauge
Differential pressure gauge.
To check the situation of filter cartridge (blocked or not).
Fume Dust Removal Solutions For Robotic Welding
What is robotic welding?
Robotic welding is the process of using industrial robots to perform automated welding operations, which is widely used in automobile manufacturing, mechanical processing, rail transportation and other fields. The robot accurately controls the welding gun through a preset program to achieve high efficiency and high consistency welding quality.
Fume Dust Removal Solutions For Robotic Welding
What is Robotic Welding?
Robotic welding is the process of using industrial robots to perform automated welding operations, which is widely used in automobile manufacturing, mechanical processing, rail transportation and other fields. The robot accurately controls the welding gun through a preset program to achieve high efficiency and high consistency welding quality.
What are the Main Fumes Generated by Welding?
A large amount of harmful fumes and gases are released during the welding process, mainly including:
- Metal fume: fine particles such as iron, manganese, aluminum, chromium, nickel in stainless steel;
- Ozone (O₃) and nitrogen oxides (NOx): produced under the action of high-temperature arc light;
- Organic gas: volatile products of welding wire coating or anti-rust oil;
- Fine particulate matter (PM2.5 and below): can enter deep into the respiratory tract and endanger health.
Challenge in Robotic Welding
- Closed space operation: robots often weld in fixtures, so smoke and dust are easy to gather;
- Complex motion trajectory: the robot welding gun is in continuous motion, so it is difficult to capture smoke and dust;
- Automated high-beat production: dust removal system is required to operate efficiently, continuously and stably;
- Different welding methods (such as MIG/TIG/spot welding): smoke and dust concentration and properties are different, and need to be treated differently.
Propose a Robot Welding Dust Removal Solution
Closed Exhaust System + high-efficiency filtration
- Install a closed hood or semi-closed smoke capture hood outside the robot welding station;
- Use a central dust removal system to remove smoke and dust in time through pipes;
- Use a cartridge dust collector or welding smoke purifier for high-efficiency filtration (≥99%);
Built-in dust removal welding gun (integrated)
- Choose a welding gun with a built-in exhaust structure to achieve source capture;
- Reduce external structural interference and improve dust removal efficiency;
- Suitable for workstations with a high degree of automation or limited space.
Follow-up exhaust arm or track sliding suction port
- Set up a follow-up suction device next to the robot welding gun, or install a sliding exhaust port on the welding track;
- Cooperate with a variable frequency fan to automatically adjust the air volume according to the working status;
- More suitable for scenes with large dynamic changes in the track.
Cases of Peakvac Welding Fume Extractor
Mobile industrial fume extractors are widely used in chemical, electronic, metal processing, tobacco, glass, pharmaceutical, food processing, clean rooms, hospitals and other industries and other places with dust and smoke pollution.
You don’t need to worry how to choose suitable mobile industrial fume extractors. Peakvac have been in the industry for more than ten years, and we have enough experience to provide you with a one-stop comprehensive dust removal solution.
WARRANTY
Our goal is to ensure that our customers are 100% satisfied with the products they purchase, which is why our products are designed to deliver high quality standards and long-lasting performance.
As the original purchaser, we guarantee your industrial welding fume extractor to be free from material defects for a period of one years after original purchase. If such a defect occurs under normal use, we will repair or replace your product free of charge.
6 Tips for Easily Maintain Mobile Industrial Welding Fume Extractor
- Clean the filter regularly: The filter is an essential part of the fume extractor that captures the harmful particles from the air. Regular cleaning of the filter will ensure that it works efficiently. You can use a soft brush or vacuum to remove the dirt and debris from the filter.
- Check the fan and motor: The fan and motor are the components that help in pulling the air through the filter. Check them regularly to ensure they are working correctly. If you notice any noise or vibration, it could be an indication that the fan or motor needs repair or replacement.
- Inspect the power cord: Check the power cord regularly for any damage or wear and tear. Make sure it is not frayed or cut, and there are no exposed wires. If you notice any damage, replace the power cord immediately.
- Keep the unit clean: Clean the exterior of the fume extractor regularly with a damp cloth to remove any dust or dirt. Make sure you do not use any abrasive cleaning agents that could damage the unit.
- Store it properly: When not in use, store the fume extractor in a clean and dry place. Make sure it is covered to prevent dust and dirt from accumulating on the unit.
- Follow the manufacturer’s instructions: Always follow the manufacturer’s instructions for maintaining the fume extractor. They may have specific guidelines for cleaning and maintenance that will help keep the unit in good working condition.
By following these steps, you can ensure that your portable fume extractor works efficiently and lasts for a long time.
Certificates Guarantee Quality
After many years of work, the company has successfully completed the GS.CE.CB.ROHS certification, BSCI Social Audit, ISO9001 quality Audit, and 14001 Environmental management system certification. SASO, SAA, and ETL test standards.
Safety Packing We Care
We provide economical and environmentally friendly cartons packing and safe wooden boxes packing. Our packaging can ensure the safety and reduce the possibility of damage during transportation.OEM packing also is avaliable.
About Peakvac.com
Peakvac was established in 2012. It is mainly engaged in wet and dry vacuum cleaner, commercial vacuum cleaner, industrial vacuum cleaner, heavy duty industrial vacuum cleaner, fume extractors.
Peakvac’s products are built to comply with major international standards, including European Standard as well as other relevant standards for each product type. With our machines, many excellent global partners are spreading it to South Korea, Japan, Southeast Asia, European countries, and North America.
Why Select Peakvac Mobile Industrial Welding Fume Extractor
Factory Directly
Equipped with injection molding workshop, professional assembly line, and product testing laboratory to control costs for your products
Tailored to your needs
Tell me your thoughts and requirements, and designers with more than ten years of experience can customize products for you, including appearance design, packaging design and functional design.
10+ Years Exporting Experiences
In the past 10 years, our products have been exported to Europe, North America, South America, Southeast Asia, etc. We are honored to be the OEM supplier of Dewalt.
Fast Delivery
With 4 production lines, 200+ well-trained employees, and strictly in accordance with the 5s assembly process, each product will be fully checked before shipment to ensure fast delivery and meet quality standards.
