FRP Wet Scrubber System For Odor and Chemical Treatment
- Quickly remove acid mist and odor (HCl/HF/SO2/NH3/VOC odor) through intensive gas-liquid contact and absorption
- Low-maintenance spray and recirculation design: anti-clog nozzles, optional in-line flushing, easy-access pump/piping for quick repairs
- Anti-corrosion material selection: PP/FRP/SS304/SS316L selected according to chemistry, temperature and corrosion level to extend service life
- ODM/OEM friendly: Customizable appearance, color, nameplate and packaging, ideal for distributors and project contractors
What‘s the FRP Wet Scrubber System?
FRP wet scrubber system are highly efficient industrial waste gas treatment devices.
They primarily utilize the excellent corrosion resistance and mechanical strength of glass fiber reinforced plastic, and are specifically designed for purifying acidic and alkaline waste gases (such as hydrochloric acid and sulfuric acid), odorous gases, and industrial dust. Their waste gas absorption rate typically reaches over 85%.
Wet Scrubber System Working Principle
The exhaust gas is introduced into the bottom of the tower through a duct and passes through the packing layer from bottom to top. At the same time, a circulating water pump pressurizes the absorbent (such as sodium hydroxide solution) and sends it to the top of the tower, where it is evenly sprayed down through nozzles. The gas and liquid phases come into full contact on the surface of the packing and undergo a neutralization reaction. The purified gas is dehydrated by the demister layer and then discharged into the atmosphere, while the absorbent is returned to the bottom of the tower for recycling.
Applications
Due to its excellent corrosion resistance, FRP spray towers are widely used in industries that generate corrosive waste gases:
Chemical Industry: Treating toxic and harmful gases such as hydrogen sulfide, hydrogen chloride, and ammonia.
Surface Treatment and Electroplating Plants: Specially designed to purify acid mist waste gases with extremely high removal efficiency.
Pharmaceutical and Semiconductor Industries: Used for solvent recovery and purification of waste gases containing chlorine and sulfur compounds.
Environmental Engineering: Widely deployed in waste incineration plants, sewage treatment plants, and various factory exhaust terminal systems.
General Parameters of FRP Wet Scrubber (Can be Customizable）
Model | Air volume M3/h | Dimension | Pump Power | Fan Power | Inlet/outlet | Spaying layer |
YT-04PL800 | 2000~3500 | 800*3000 | 1.1 | 3 | 300 | 2 |
YT-04PL1000 | 3000~5000 | 1000*4000 | 2.2 | 4 | 300 | 2 |
YT-04PL1200 | 5000~7000 | 1200*4500 | 2.2/3.0 | 5.5 | 400 | 2 or 3 |
YT-04PL1500 | 7000~10000 | 1500*5000 | 3.0 | 7.5 | 400 | 3 |
YT-04PL1800 | 11000~15000 | 1800*5500 | 3.0 | 11 | 500 | 3 |
YT-04PL2000 | 15000~19000 | 2000*6000 | 4.0 | 22 | 500 | 3 |
YT-04PL2200 | 19000~23000 | 2200*6500 | 4.0/5.5 | 30 | 600 | 3 |
YT-04PL2500 | 23000~30000 | 2500*6500 | 5.5/7.5 | 37 | 600 | 3 |
Simply tell us your requirements, share the number of devices needed for your plant, manufacturing machine information, and a layout diagram of your workshop.Our engineers will then provide solutions and customize dust collectors to your specifications.
Key System Components of the FRP Wet Scrubber Structure
- Utilizing anti-aging FRP material：
It is lightweight (approximately one-fifth the weight of steel), shock-resistant, and resistant to acids and alkalis. - Spray and Liquid Distribution System:
Equipped with high-coverage atomizing nozzles to ensure comprehensive contact between the absorbent and the exhaust gas. - Packaging Layer:
Internally filled with multi-faceted hollow spheres or Raschig rings, providing a large gas-liquid contact area. - Defogging Layer:
Intercepts tiny droplets entrained in the airflow, preventing the carryover of chemical agents during exhaust gas emission.
How To Choose Your Wet Scrubber System?
If you are evaluating environmental protection equipment, please tell me:
1.What are the main components of the waste gas generated in your factory? (e.g., sulfuric acid, organic solvents, dust, etc.)
2.What is the expected air volume to be treated?
I can then provide you with more targeted suggestions on equipment material selection and configuration.
Assess Your Needs
Identify the specific requirements for your application, such as the type of dust being produced, the amount of dust being generated, and the required air flow rate.
Determine the Type of Gas Control System
There are several types of industrial dust collectors, including baghouses, cartridge collectors, cyclone separators, electrostatic precipitators, and wet scrubbers. Each type has its own advantages and disadvantages, so you should choose the one that is best suited for your specific application.
Evaluate the Wet Scrubber's Efficiency
Look for a dust collector that has a high filtration efficiency to ensure that the dust is effectively captured and removed from the air. The efficiency of a dust collector is measured by its MERV (Minimum Efficiency Reporting Value) rating, which indicates how small of a particle the filter can capture.
Consider the Size and Air Flow
Choose a dust collector that has the appropriate size and air flow rate for your application. The size of the dust collector will depend on the amount of dust being generated, and the air flow rate will depend on the type of application and the size of the facility.
Evaluate Maintenance Requirements
Look for a dust collector that is easy to maintain and has accessible filters for cleaning or replacement. The maintenance requirements of the dust collector should fit within the schedule and resources of your facility.
Consult with Experts
Consult with experts in the field to ensure that you are choosing the most appropriate dust collector for your application. This could include dust collector manufacturers, industrial hygienists, or air quality specialists.
You don’t need to worry how to choose suitable wet scrubber system.Peakvac have been in the industry for more than ten years, and we have enough experience to provide you with a one-stop comprehensive dust removal solution.
Peakvac —Exhaust Gas Purification Manufacturer
Peakvac was established in 2012. It is mainly engaged in dust collector,wet scrubber, wet and dry vacuum cleaner, industrial vacuum cleaner, heavy duty industrial vacuum cleaner, fume extractors.
Committed to solving industrial dust, one-stop solution for your workshop to improve the working environment and protect the health of employees.
Peakvac’s products are built to comply with major international standards, including European Standard as well as other relevant standards for each product type. With our machines, many excellent global partners are spreading it to South Korea, Japan, Southeast Asia, European countries, and North America.
Factory Show & Production Process
We are not only the source factory of baghouse dust collector, but also a one-stop service provider of dust removal solutions. Our own factory can reduce manufacturing costs and can customize any baghouse dust collector.
The R&D team with 10 years of industry experience can tailor efficient and cost-effective one-stop solutions for each customer. Our dust collectors have been exported to more than 30 countries around the world and have obtained CE certificates. The quality and service are guaranteed.
Peakvac Sucessful Projects
30+ successful cases around the world. Reducing costs and increasing efficiency for customers is our goal. We provide one-stop service from pre-sales consultation to product delivery.
