Industrial Dust Collector System For Food Industry

Why dust removal is important in the food industry?

Dust collector for food industry is very important,  because it helps to prevent contamination of food products, maintain product quality and ensure food safety. Dust can contain allergens, pathogens, and other harmful substances that can pose a risk to human health if ingested. In addition, dust can also affect the taste, appearance, and shelf-life of food products. By removing dust, food manufacturers can maintain the integrity of their products and protect consumers.

dust collector for food industry
dust collector for food industry
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Challenge:

  • Dust is very fine and floating dust is invisible
  • Dust  easily cause filter clogging and poor filtering effect
  • Risk of dust explosions
  • Cross Contamination, Microbial Contamination, Taste Alteration, Slip Hazard
  • Hazard to workers’ health
  • Affect the working efficiency of the machine

Common Dust in Food Processing

  • Cereal ingredients
  • Spices
  • Feed and raw grain agricultural products
  • Eggshell dust
  • Flour, corn starch
  • Sugar and flavoring additives
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Dust Source in Food Processing

The dust in a food factory can come from various sources, including raw ingredients, processing equipment, packaging materials, and general environmental factors. Some common sources of dust in food factories include grain storage bins, conveyors, dryers, sifters, and mixers. The specific equipment that contributes to dust in a food factory will depend on the types of food products being processed and the layout of the facility.

1.Gringder Dust Remove Solution

The first step in food manufacturing needs to crush different hard and bulky raw materials. During this process, a lot of floating dust and dust will be generated, which will affect work efficiency, work environment, and endanger the health of employees.

And many food powders such as flour are flammable and explosive, and should be disposed of in time during the production process to prevent explosions.

Solution:

Set up a suction hood above the pulverizer, and judge whether an explosion-proof vacuum cleaner is needed according to the properties of different raw materials.

Choosing a professional explosion-proof dust collector can efficiently purify the environment and provide a safe working environment. Peakvac AJS and AJSE is good solution for collect dust.

food crusher

2.Feeding and Mixing Dust Remove Solution

During the feeding process, different raw materials are mixed and poured into storage barrels. During this process, the discharged fine dust and floating and sinking will enter the respiratory tract of workers, causing physical and mental harm to workers in workshops exposed to such dust.

In addition, during the batch mixing process of food production, when the raw materials are poured together for mixing, a large amount of suspended dust particles will be generated. If the dust is not treated in time, it will gradually spread in the workshop environment. In addition, if the dust is flammable and explosive, it will also threaten the safety of employees.

Solution:
To deal with fine dust and ups and downs, it is necessary to solve it from the source, reasonably design the size and installation position of the suction hood above the feeding port and the mixer, and carefully calculate and select the dust collection system.

Peakvac’s AJS and AJSE industrial dust collectors will be the best choice. If the dust needs to be recycled or has special requirements, the food processing dust collector can be customized as food grade stainless 304 or 316.

food feed mix 05

3.Dryers Dust Remove Solution

The principle of a food dryer is to remove moisture from food in order to preserve it and increase its shelf life. This is achieved by circulating hot air over the food and reducing its moisture content.

There are several types of food dryers, including:
1. Dehydrator: This type of dryer uses a heating element and a fan to circulate hot air over the food. The food is placed on trays and the trays are stacked on top of one another in the dryer.
2. Oven dryer: An oven dryer is simply an oven that is used specifically for drying food. The food is placed on a tray or rack and the oven is set to a low temperature to slowly remove moisture.

During the drying process, bakery products tend to drop bread crumbs and biscuit crumbs. These crumbs may be flammable and explosive after long-term accumulation. We need to deal with them regularly.

Solution:
Vacuum or sweep the area regularly: Regularly vacuuming or sweeping the area will help keep the crumbs under control and prevent them from becoming a fire hazard.

Peakvac’s AJSE dust collectors and AT3600 vacuum cleaner will be the best choice.We use 304 food grade stainless steel, recycle crumbs can be used as a topping for ice cream or as an ingredient in other baked goods.

4.Packing Dust Remove Solution

The principle of a food dryer is to remove moisture from food in order to preserve it and increase its shelf life. This is achieved by circulating hot air over the food and reducing its moisture content.

There are several types of food dryers, including:

1. Dehydrator: This type of dryer uses a heating element and a fan to circulate hot air over the food. The food is placed on trays and the trays are stacked on top of one another in the dryer.
2. Oven dryer: An oven dryer is simply an oven that is used specifically for drying food. The food is placed on a tray or rack and the oven is set to a low temperature to slowly remove moisture.

During the drying process, bakery products tend to drop bread crumbs and biscuit crumbs. These crumbs may be flammable and explosive after long-term accumulation. We need to deal with them regularly.

Solution:

1. Wear protective gear: Workers should wear personal protective equipment, such as masks, goggles, and gloves, to reduce their exposure to the dust.
2. Use dust control systems: Installing dust control systems, such as AJSE dust collectors or air filtration systems, can effectively remove dust from the air and prevent it from becoming a nuisance or a hazard.
3. Clean regularly: Regularly cleaning with AT3600 vacuum cleaner, easily picks up dust from the floor and working table.

Conclusion

Dust removal is important in the food industry for several reasons:

  1. Food Safety: Dust can carry bacteria, pathogens, and other contaminants that can pose a serious health risk to consumers if not properly controlled. Dust removal helps to minimize the risk of contamination and ensure that food products are safe for consumption.
  2. Improved Quality: Dust can affect the quality and appearance of food products, and can cause problems with packaging and storage. By removing dust, food products remain fresh, flavorful, and attractive, improving their overall quality.
  3. Worker Safety: Dust can cause respiratory problems, allergies, and other health issues for workers in the food industry. By removing dust, the workplace is safer and more comfortable for employees.
  4. Equipment Longevity: Dust can cause damage to equipment, leading to reduced efficiency and increased maintenance costs. Dust removal helps to extend the life of equipment, reducing the need for repairs and replacement.

Here are some ideas and suggestions for effective dust removal in the food industry:

  1. Implement Good Housekeeping Practices: Regular cleaning and sweeping, as well as maintaining a clean and organized workspace, can help reduce the amount of dust in the air.
  2. Use Dust Collection Systems: Dust collection systems, such as cyclones, industrial vacuum cleaner, or HEPA filters, can effectively remove dust from the air, preventing it from becoming a nuisance or a hazard.
  3. Implement Process Controls: By controlling the sources of dust, such as using enclosed processes, or using wet processing methods, you can reduce the amount of dust generated in the first place.
  4. Provide Personal Protective Equipment: Providing workers with appropriate personal protective equipment, such as masks, goggles, and gloves, can help to reduce their exposure to dust.

By taking these steps, you can effectively manage dust in the food industry and create a safer, cleaner, and more efficient work environment.

Peakvac Industrial Vacuums In Food Processing Industry

KS3600 Industrial Wet/dry Vacuum Cleaner

AM Series 3 Phase Industrial Vacuum Cleaner

EMD 3 Phase Electric Explosion-Proof Industrial Vacuum Cleaner

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