Industrial Dust Collector Solution For 3D Printing Industry

What kind of dust will be produced in the process of 3D printing?

During the 3D printing process, several types of dust and particles may be generated, including:

  • Fumes and particles from melted and evaporated plastic or other materials
  • Fine powder or particles from the bed material, such as powders used in powder bed fusion (PBF) printing
  • Loose fibers or particles from the printing medium, such as filament or resin
  • Fine dust or debris from the printer components, such as belts, gears, or motors.
    These particles can pose health and safety risks to operators and may also affect the quality of the printed objects. It’s important to take appropriate measures to control and remove these particles from the printing environment.
3d printing industry
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Challenge:

There are several challenges that can be encountered in a 3D printer dust removal scheme, including:

  • Dust particle size: The size of the dust particles produced by a 3D printer can vary, and some particles may be too small to be captured by the dust removal system.
  • Volume of dust: 3D printers can produce a large volume of dust during printing, which can overwhelm some dust removal systems, leading to clogging or reduced efficiency.
  • Type of dust: The type of dust produced by 3D printers can vary depending on the material being used. For example, ABS plastic produces different types of dust than PLA plastic. Some dust removal systems may be better suited to certain types of dust than others.
  • Static electricity: 3D printers can generate static electricity, which can cause dust particles to cling to surfaces and make them more difficult to remove.
  • Location of dust removal system: The location of the dust removal system can also be a challenge. If the system is too far from the printer, the dust may settle on surfaces before it can be captured. If it is too close, the dust removal system may interfere with the printing process.
  • Maintenance and cleaning: Dust removal systems require regular maintenance and cleaning to ensure that they continue to function properly. Failure to maintain the system can result in reduced efficiency or complete failure.
  • Cost: Some dust removal systems can be expensive, making them impractical for some users. This can be a challenge for hobbyists or small businesses that may not have the budget for a high-end system.

Dust Collector Solutions in 3D Printing Industry

Peakvac provides professional 3D printing dust removal solutions for the 3D printing industry. Relying on years of research and development, we have launched several series of 3D printer cleaners.

1.Solution For Fumes and Floating Dust

3D printing needs to be operated in a closed equipment cavity. Avoid inhaling metal dust and causing safety accidents when operators clean and adjust sintered workpieces in the cavity.
The printer is equipped with an inert circulating gas to take away small scattered particles during the operation. 

This point can be used to connect the dust removal into the circulation pipeline, and at the same time to prevent dust explosion.

Solution:

Select the number of air changes according to the volume of the printing chamber. Equipped with a Peakvac AJS series dust collector with appropriate power, and rationally layout the pipeline to achieve the best effect and efficiency.

Common 3D printing materials include: ABS, photosensitive resin, acrylic, metal powder, nylon, etc. Most of these dusts are flammable and explosive, and large particles of dust need to be equipped with an explosion-proof vacuum cleaner for dust removal. 

Peakvac EX60-2,EMD 3 PHASE is ATEX approved and made to function safely in a variety of hazardous environments.

No suitable product? Contact us, our professional team will customize best dust remove solution for you.

2.Benefits:

  • Improved air quality: Dust removal equipment can remove airborne particles and fumes generated during the printing process, improving the air quality in the printing area and reducing the risk of health problems for operators.
  • Enhanced safety: Some printing materials can be flammable, and removing dust and debris can reduce the risk of fire and explosion in the printing area.
  • Better print quality: Dust and debris can settle on printed objects and affect their quality. Dust removal equipment can keep the printing area clean and minimize the risk of contamination.
  • Longer equipment lifespan: Dust and debris can accumulate in the printer components, causing wear and tear that can lead to breakdowns and maintenance issues. Removing these particles can help extend the lifespan of the equipment and reduce the need for repair.
  • Overall, using dust removal equipment can help create a safer, healthier, and more efficient 3D printing environment.

Peakvac Industrial Vacuums In 3D Printing Industry

ATEX Certified Pneumatic Explosion proof Vacuum Cleaner

EMD 3 Phase Electric Explosion-Proof Industrial Vacuum Cleaner

AM Series 3 Phase Industrial Vacuum Cleaner

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